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Yangzhou Zhongfu Machinery Co., Ltd. is a professional manufacturer of pipe welding units, slitting units and supporting roll molds. It has more than ten years of production history and is a well-known enterprise in the industry.
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HG16型焊管机组 Product name: HG16 Welded Pipe Unit

2016-05-18 Release Date: 2016-05-18

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Brief description:

Product Details

机型: 16机组 I. Model: 16 units

机组特征: Unit characteristics:

Serial number

Item

Number value

Remark

1

Tube outer diameter

Φ8mm ~ Φ25mm

 

2

Pipe wall thickness

δ0.2mm ~ 1.0mm

 

3

Tube speed

20M / min ~ 120M / min

 

4

Tube length

4M ~ 12M

 

5

Roll weight

≤1500kg

 

生产线工艺流程: Third, the production line process:

 

 

机组各单元设备配置简介: Fourth, the configuration of each unit of the unit:

双边手动开卷 1. Bilateral manual unwinding

 

The function of this set is to dismantle the entire coil of strip steel and provide the required raw materials for the forming machine.

structure type

Manual alternate feeding

Inner diameter of steel coil

mm~ Φ 5 5 0mm Φ450 mm ~ Φ 5 5 0mm

Outside diameter of steel coil

800mm~ Φ 1 5 00mm Φ 800mm ~ Φ 1 5 00mm

Coil width

25 mm H 80 mm H 25 mm H 80 mm

Coil weight

15 00kg 15 00kg

储料箱: 2. Storage box:

 

笼式料箱 Cage Box

的作用是在钢带上料并进行首尾焊接的过程中,储存一定量的钢带供应主机轧制,以保证连续生产不停机。 The function of the cage box is to store a certain amount of steel strip for rolling during the process of feeding and welding the steel strip to ensure the continuous production without stopping. Beating motor: Y2-100L-6-1.5KW.

主机成型段:七 辊校平,八架平辊,八架立辊,八只齿轮箱 3. Main machine forming section: Seven- roller leveling, eight flat rollers, eight vertical rollers, eight gear boxes

六架平辊,六架立辊,六只齿轮箱 Host sizing section: six flat rollers, six vertical rollers, six gear boxes

  

3.1 Seven-roller leveling

 

structure type

 

Seven Roller Leveling

Feed

 

Upright guide

Leveling roller

40Cr

Quenched

Leveling roller specifications

Φ60 * 140

 

3.2 Flat roll device

 

Gantry material

45 # forging

 

Horizontal axis material

40Cr

Tempering and high frequency

Roller diameter of horizontal axis

40mm Φ 40mm

12mm keyway

structure type

 

Side out roller change

Regulation form

 

Copper nut lead screw

3.3 Vertical roller device

 

Vertical roller seat material

QT60

 

Vertical roller material

45 # forging

Normalizing and high frequency

Shaft diameter of vertical roller

25mm Φ 25mm

 

structure type

 

Groove reversal adjustment

Regulation form

 

Copper nut lead screw

3.4 Transfer gear box

 

Cabinet material

HT250

 

Transmission form

 

Spiral bevel gear transfer

Lubrication

 

Oil immersion lubrication

I / O shaft

40Cr

Tempering and high frequency

3.5 Guiding device: a set of stainless steel knife holder

3.6 Squeeze device: two rollers squeeze two groups

   Cast wide base, the structure is the same as the vertical roller seat, multi-directional adjustment, roller shaft Ф30mm .

3.7 Scar planing device:


    Equipped with two scraper racks for quick return, with carriage and polishing roller.

3.8 Straightening device: two-roller straightening

 

structure type

 

Guide post universal adjustment

Roller

25mm Ф 25mm

 

Roll thickness

50mm 50mm

 

 

 

 

3.9. Main drive

 

parameter

Note

Model and power of main motor

Z4 37KW

 

Reducer model

ZLY160

 

3.10 Host arrangement (graphics are for reference only)

 

本部套的功能是将成品管按客商要求锯切成所需的长度。 3.11 The function of the computer saw head set is to cut the finished pipe to the required length according to the requirements of the merchant.

Type

Computer control, ordinary saw blade cutting

(1) Maximum cutting diameter

Φ25mm

(2) Maximum cutting thickness

Δ1.0mm

(3) sawing length and dimensional accuracy

L = 4 ~ 8m, ≤ ± 3㎜

(4) Driving type of flying saw

Pneumatic lifting and falling saw

(5) Specification of saw blade

Φ350-400㎜

(6) Drag the motor

KW 11 KW

(7) sawing motor

KW 4 KW

(8) Cutting speed

120M / min

功能是输送定尺锯切的成品钢管。 5. Pipe down frame: the function is to transport the finished steel pipe cut to length.

用户配置项目(供参考): V. User configuration items (for reference):

Unit power standard

380V / 22V; 50HZ; three-phase four-wire system

Unit power

(1) High frequency

KW 100 KW

(2) Main motor

KW 37 KW

(3) auxiliary equipment

KW 20 KW

Total:

KW About 160 KW

Unit area

25M × 4M

High-frequency room volume

4M × 4M × 2.8M

Water source

30M³1 cooling pool / 1 high-pressure pump

Gas source

1 air compressor

Required lifting equipment

Driving 3-5 tons 2 units

Conventional consumables

(1) High-frequency cable and unit connection (2) Magnetic rod (3) Saw blade

 

Six . After the contract is signed, our company provides the basic construction drawing, water, electricity, and gas layout drawing of the unit; the random group provides the "operation manual" of the unit, including the list of specifications and models of purchased equipment and wearing parts drawings.

Seven . Our company is responsible for assigning 3 skilled and responsible technicians to be responsible for the overall installation of the equipment and assist in the guidance of the entire line of debugging; on-site technical training for relevant operators to facilitate the normal operation of the equipment for normal production, and to eliminate the possibility of equipment General failure.

Our company will sincerely cooperate with you with branded products, real prices and timely and satisfactory services to create brilliant.

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Product Series: Pipe Welding Pipe Welding Equipment Galvanized Pipe Machine Square Pipe Machine Pipe Making Machine

Page Copyright: Yangzhou Zhongfu Machinery Co., Ltd. Telephone: 0514-83860707 13951449257     13852784380 Address: No. 1 Xiangjian Road, Dayi Industrial Park, Northwest Suburb, Yangzhou, Jiangsu Province

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