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Yangzhou Zhongfu Machinery Co., Ltd. is a professional manufacturer of pipe welding units, slitting units and supporting roll molds. It has more than ten years of production history and is a well-known enterprise in the industry.
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HG32型焊管机组 Product name: HG32 Welded Pipe Unit

2016-05-18 Release Date: 2016-05-18

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Product Details

机型: 32机组 I. Model: 32 units

机组特征: Unit characteristics:

Serial number

Item

Number value

Remark

1

Tube outer diameter

Φ12.7mm ~ Φ50.8mm

10 * 10-40 * 40

2

Pipe wall thickness

4 mm~2.0mm,方管异型管≤1.5mm Δ0. 4 mm ~ 2.0mm, square tube shaped tube ≤1.5mm

 

3

Tube speed

1 0M/min 20M / min ~ 1 1 0M / min

 

4

Tube length

4M ~ 12M

 

5

Roll weight

≤2000kg

 

生产线工艺流程: Third, the production line process:

 

If you make galvanized pipe, add zinc supplement device after welding scar

机组主机配置简介: Fourth, the main unit configuration introduction:

开卷机: 本设备位于机组的最前端,使用时,将带卷套上卷头,卷头张紧,带钢被动地拖入设备进行生产。 1. Uncoiler: This equipment is located at the forefront of the unit. When in use, the tape coil is put on the coil head, the coil head is tensioned, and the strip is passively pulled into the equipment for production. The following picture shows manual bilateral tensioning, and hydraulic tensioning and pneumatic tensioning are available.

Scope of application:

Steel strip width: 40 ~ 160mm Steel strip thickness: 0.4 ~ 2.0mm

Outside diameter of coil: Φ800 ~ 1500mm Inside diameter of coil: Φ450 ~ 550mm

Roll weight: ≤2000kg

储料箱: 2.1 笼式储料仓 的作用是在钢带上料并进行首尾焊接的过程中,储存一定量的钢带供应主机轧制,以保证连续生产不停机。 2. Material storage box: 2.1 The function of the cage storage bin is to store a certain amount of steel strip for mainframe rolling during the process of feeding and welding the steel strip to ensure continuous production without stopping. Feeding motor: YCT 7.5KW 1320 rpm, filling speed 180m / min.

螺旋活套 本设备为储存一定量的带钢,供设备在对接带钢时仍然高速连续生产。 2.2 Spiral Looper This equipment stores a certain amount of strip steel for continuous high-speed production when the equipment is docked with strip steel. The looper of this machine is 4.2 meters in diameter and the filling speed is 180m / min.

Motor: YCT 11KW / 15KW 1460 rpm

七辊校平+八架平辊+九架立辊+八只齿轮箱 4. Main machine forming section: seven rollers leveling + eight flat rollers + nine vertical rollers + eight gear boxes

五架平辊+五架立辊+五只齿轮箱+五道无动力整形 Host sizing section: five flat rollers + five vertical rollers + five gear boxes + five unpowered shaping

4.1 Seven-roller leveling

七辊校平 This set is installed at the forefront of the main machine bed.

structure type

 

Seven Roller Leveling

Feed

 

Upright guide

Leveling roller

40Cr

Quenched

Leveling roller specifications

200 Φ60 * 200

 

 

4.2 Flat roll device

Gantry material

45 # forging

 

Horizontal axis material

40Cr

Quenched and tempered, high frequency, cylindrical grinding

Roller diameter of horizontal axis

55mm Φ 55mm

16mm keyway

structure type

 

Side out roller change

Regulation form

 

Manual adjustment of upper shaft screw

 

4.3 Vertical roller device  

Vertical roller seat material

QT60

 

Vertical roller material

45 # forging

Normalizing and high frequency

Shaft diameter of vertical roller

30mm Φ 30mm

 

structure type

 

Groove reversal adjustment

Regulation form

 

Copper nut lead screw

 

4.4 Transfer gear box  

Cabinet material

 

IF annealing of steel parts

Transmission form

 

Spiral bevel gear transfer

Lubrication

 

Oil immersion lubrication

I / O shaft

40Cr

Tempering and high frequency

4.5 Guide device: two roller guide   

structure type

 

Guide post universal adjustment

Roller

30mm Ф 30mm

 

Roll thickness

90mm 90mm

 

Distance from bottom axis to center

80mm

 

4.6 Extrusion device: two-roll extrusion  

   Cast wide base, the structure is the same as the vertical roller seat, multi-directional adjustment, roller shaft Ф35mm .

配两把刮刀架,快速归位,配拖板及磨光辊。 4.7 Scar planing device: Equipped with two scraper racks for quick return, equipped with carriage and polishing roller.

矫直装置:( 包含在无动力整形装置里面 4.8 Straightening device: ( included in unpowered shaping device )

structure type

 

Guide post universal adjustment

Roller

30mm Ф 30mm

 

Roll thickness

90mm 90mm

 

 

 

 

4.9. Main drive  

 

parameter

Note

Model and power of main motor

75 KW Z4 75 KW two

 

Reducer model

180 两 ZLY 180 for two

 

4.10 Host arrangement (graphics are for reference only)

4.11. Computer flying saw: This set is used to cut the steel pipe to a fixed length, drag the motor 11KW, saw the motor 7.5KW

Left: eager saw

 

Left: Cold cutting saw

 

Type

Eager saw

Cold cutting saw

(1) Maximum cutting diameter

50.8 mm Φ 50.8 mm

50.8 mm Φ 50.8 mm

(2) Maximum cutting thickness

2.0 mm Δ 2.0 mm

2.0 mm Δ 2.0 mm

(3) sawing length and dimensional accuracy

L = 3-12m, ≤ ± 3㎜

L = 3-12m, ≤ ± 3㎜

(4) Driving type of flying saw

Pneumatic lifting and falling saw

2.9 Servo motor hydraulic control, static feed 2.9   KW servo motor

(5) Specification of saw blade

500 Φ 500

450 进口冷切锯片 Φ 450 ㎜Imported cold cutting saw blade

(6) Drag the motor

  15   交流 KW exchange

11 KW servo motor

(7) sawing motor

  7.5   交流 KW exchange

7.5 KW servo motor

(8) Cutting speed

1 0M/min 1 1 0M / min

M/min 20-60 M / min

5. User configuration items (for reference):

Unit power standard

220V / 60HZ; three-phase four-wire system

Unit power

(1) High frequency

KW 150 KW

(2) Main motor

KW 110 KW

(3) auxiliary equipment

KW 30 KW

Total:

KW About 290 KW

Unit area

35M × 4.5M

High-frequency room volume

4M × 4M × 2.8M

Water source

30 cubic meters of cooling pool / 1 high-pressure pump

Gas source

1 air compressor

Required lifting equipment

Driving 5 tons 2 units

Conventional consumables

(1) High-frequency cable and unit connection (2) Magnetic rod (3) Saw blade

. 合同签订后我公司提供机组的基础施工图,水、电、气布局图;随机组提供机组的《操作说明书》,含设备外购件的规格型号清单及易损件图纸。 6. After the contract is signed, our company will provide the unit's basic construction drawings, water, electricity, and gas layout drawings; the random group will provide the unit's "Operation Manual", including the specifications and models list of the equipment purchased and the wearing parts drawings.

. 我公司负责指派技术精湛、责任心强的技师,负责设备整体安装的协助指导;并对有关操作人员进行现场技术培训,以便熟练操作设备进行正常生产,且能排除设备可能出现的一般性故障。 7. Our company is responsible for assigning skilled and responsible technicians to assist in the overall installation of the equipment; on-site technical training is provided to relevant operators to facilitate the normal operation of the equipment for normal production, and to eliminate the generality of the equipment malfunction.

Our company will sincerely cooperate with you with branded products, real prices and timely and satisfactory services to create brilliant.

Links: Sheet metal chassis intelligent seal machine mining drill rod Wuhan POS machine

Product Series: Pipe Welding Pipe Welding Equipment Galvanized Pipe Machine Square Pipe Machine Pipe Making Machine

Page Copyright: Yangzhou Zhongfu Machinery Co., Ltd. Telephone: 0514-83860707 13951449257     13852784380 Address: No. 1 Xiangjian Road, Dayi Industrial Park, Northwest Suburb, Yangzhou, Jiangsu Province

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