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Yangzhou Zhongfu Machinery Co., Ltd. is a professional manufacturer of pipe welding units, slitting units and supporting roll molds. It has more than ten years of production history and is a well-known enterprise in the industry.
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HG50型焊管机组 Product Name: HG50 Welded Pipe Unit

2016-05-18 Release Date: 2016-05-18

3315 Clicks: 3315

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Product Details

机型: 50机组 I. Model: 50 units

机组特征: Unit characteristics:

Serial number

Item

Number value

Remark

1

Tube outer diameter

Φ20mm ~ Φ63.5mm

Square tube 20 * 20-50 * 50

2

Pipe wall thickness

Δ0.5mm ~ 2.0mm

 

3

Tube speed

20M / min ~ 100M / min

 

4

Tube length

3M ~ 12M

 

5

Roll weight

≤2500kg

 

生产线工艺流程: Third, the production line process:

If you make galvanized pipe, add zinc supplement device after welding scar

机组主机配置简介: Fourth, the main unit configuration introduction:

本设备位于机组的最前端,使用时,将带卷套上卷头,卷头张紧,带钢被动地拖入设备进行生产。 1. Uncoiler: This equipment is located at the forefront of the unit. When in use, the tape coil is put on the coil head, the coil head is tensioned, and the strip is passively pulled into the equipment for production. The following picture shows manual bilateral tensioning, and hydraulic tensioning and pneumatic tensioning are available.

Scope of application:

Steel strip width: 80 ~ 200mm Steel strip thickness: 0.5 ~ 2.5mm

Outside diameter of coil: Φ800 ~ 1500mm Inside diameter of coil: Φ450 ~ 550mm

Tape weight: ≤2500kg

笼式料箱 2. Storage box: Cage box

的作用是在钢带上料并进行首尾焊接的过程中,储存一定量的钢带供应主机轧制,以保证连续生产不停机。 The function of the cage box is to store a certain amount of steel strip for rolling during the process of feeding and welding the steel strip to ensure the continuous production without stopping. 充料速度150m/min. Feeding motor: YCT 7.5KW 1320 rpm, filling speed 150m / min.

本设备为储存一定量的带钢,供设备在对接带钢时仍然高速连续生产。 Spiral looper This equipment stores a certain amount of strip steel, which is used for continuous high-speed production when the equipment is docked with strip steel. The looper of this machine has a diameter of 4.5 meters and a filling speed of 180m / min.

 

七辊校平+七架平辊+九架立辊+七只齿轮箱 (平立辊及齿轮箱为整体床身) 3. Host molding section: seven-roller leveling + seven flat-rollers + nine vertical rollers + seven gear boxes (the vertical rollers and gear boxes are the overall bed)

六架平辊+六架立辊+六只齿轮箱 Host sizing section: six flat rollers + six vertical rollers + six gear boxes

3.1 Seven-roller leveling

七辊校平 This set is installed at the forefront of the main machine bed.

structure type

 

Seven Roller Leveling

Feed

 

Upright guide

Leveling roller

40Cr

Quenched

Leveling roller specifications

Φ70 * 300

 

3.2 Flat roll device

Gantry material

45 # forging

 

Horizontal axis material

40Cr

Quenched and tempered, high frequency, cylindrical grinding

Roller diameter of horizontal axis

60mm Φ 60mm

18mm keyway

structure type

 

Side out roller change

Regulation form

 

Manual adjustment of upper shaft screw

3.3 Vertical roller device

Vertical roller seat material

QT60

 

Vertical roller material

45 # forging

Normalizing and high frequency

Shaft diameter of vertical roller

35mm Φ 35mm

 

structure type

 

Groove reversal adjustment

Regulation form

 

Copper nut lead screw

3.4 Transfer gear box

Cabinet material

 

Steel

Transmission form

 

Spiral bevel gear transfer

Lubrication

 

Oil immersion lubrication

I / O shaft

40Cr

Tempering and high frequency

Outer center distance

 

 

3.5 guide device: two roller guide

structure type

 

Guide post universal adjustment

Roller

35mm Ф 35mm

 

Roll thickness

100mm 100mm

 

Distance from bottom axis to center

80mm

 

3.6 Extrusion device: two-roll extrusion

   Cast wide base, the structure is the same as the vertical roller seat, multi-directional adjustment, the roller shaft Ф40mm .

配两把刮刀架,快速归位,配拖板及磨光辊。 3.7 Scar planing device: Equipped with two scraper racks for quick return, equipped with carriage and polishing roller.

3.8 Straightening device:

structure type

 

Guide post universal adjustment

Roller

35mm Ф 35mm

 

Roll thickness

100 mm 100 mm

 

 

 

 

3.9. Main drive

 

parameter

Note

Model and power of main motor

132KW one

 

Reducer model

ZLY224 one

 

3.10. Computer flying saw: This set is used to cut the formed steel pipe to a fixed length, drag the motor 15KW, and the sawing motor 15KW

Type

Computer control, ordinary saw blade cutting

(1) Maximum cutting diameter

Φ63.5mm

(2) Maximum cutting thickness

Δ2.0mm

(3) sawing length and dimensional accuracy

L = 3 ~ 12m, ≤ ± 3㎜

(4) Driving type of flying saw

Pneumatic lifting and falling saw

(5) Specification of saw blade

Φ500㎜

(6) Drag the motor

KW 15 KW

(7) sawing motor

KW 15 KW

(8) Cutting speed

100M / min

.用户配置项目(供参考): 5. User configuration items (for reference):

Unit power standard

380V / 22V; 50HZ; three-phase four-wire system

Unit power

(1) High frequency

KW 200 KW

(2) Main motor

KW 132 KW

(3) auxiliary equipment

KW 70 KW

Total:

KW About 400 KW

Unit area

40M × 5M

High-frequency room volume

5M × 4M × 2.8M

Water source

30 cubic meters of cooling pool / 1 high-pressure pump

Gas source

1 air compressor

Required lifting equipment

10 tons driving 2

Conventional consumables

(1) High-frequency cable and unit connection (2) Magnetic rod (3) Saw blade

. 合同签订后我公司提供机组的基础施工图,水、电、气布局图;随机组提供机组的《操作说明书》,含设备外购件的规格型号清单及易损件图纸。 6. After the contract is signed, our company will provide the unit's basic construction drawings, water, electricity, and gas layout drawings; the random group will provide the unit's "Operation Manual", including the specifications and models list of the equipment purchased and the wearing parts drawings. Our company is responsible for assigning 3 skilled and responsible technicians, responsible for the overall installation and guidance of the equipment, and responsible for the full-line commissioning; on-site technical training is provided to relevant operators to facilitate the normal operation of the equipment for normal production, and to eliminate the possibility of equipment A general failure occurred.

Our company will sincerely cooperate with you with branded products, real prices and timely and satisfactory services to create brilliant.

Links: Sheet metal chassis intelligent seal machine mining drill rod Wuhan POS machine

Product Series: Pipe Welding Pipe Welding Equipment Galvanized Pipe Machine Square Pipe Machine Pipe Making Machine

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