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Yangzhou Zhongfu Machinery Co., Ltd. is a professional manufacturer of pipe welding units, slitting units and supporting roll molds. It has more than ten years of production history and is a well-known enterprise in the industry.
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HG60扩102型焊管机组 Product name: HG60 Expanded 102 Welded Pipe Unit

2016-05-18 Release Date: 2016-05-18

2721 Clicks: 2721

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Brief description:

Product Details

机型: 60扩102机组 I. Model: 60 expansion 102 units

机组特征: Unit characteristics:

Serial number

Item

Number value

Remark

1

Tube outer diameter

Φ25mm ~ Φ102mm

20 * 20-80 * 80

2

Pipe wall thickness

Δ0.9mm ~ 3.0mm, square tube ≤2.5mm

 

3

Tube speed

20M / min ~ 90M / min

 

4

Tube length

4M ~ 12M

 

5

Roll weight

≤3000kg

 

生产线工艺流程: Third, the production line process:

 

If you make galvanized pipe, add zinc supplement device after welding scar

机组主机配置简介: Fourth, the main unit configuration introduction:

开卷机: 本设备位于机组的最前端,使用时,将带卷套上卷头,卷头张紧,带钢被动地拖入设备进行生产。 1. Uncoiler: This equipment is located at the forefront of the unit. When in use, the tape coil is put on the coil head, the coil head is tensioned, and the strip is passively pulled into the equipment for production. The following picture shows manual bilateral tensioning, and hydraulic tensioning and pneumatic tensioning are available.

 

Scope of application:

Steel strip width: 80 ~ 320mm Steel strip thickness: 0.9 ~ 3.0mm

Outside diameter of coil: Φ800 ~ 1500mm Inside diameter of coil: Φ450 ~ 550mm

Roll weight: ≤3000kg

的作用是在钢带上料并进行首尾焊接的过程中,储存一定量的钢带供应主机轧制,以保证连续生产不停机。 2 Material storage box: The function of the cage storage bin is to store a certain amount of steel strip for mainframe rolling during the process of steel strip feeding and end-to-end welding to ensure continuous production without stopping. Feeding motor: YCT 11KW 1320 rpm, filling speed 150m / min.

 

七辊校平+七架平辊+十架立辊+七只齿轮箱 4. Forming section of main machine: Seven rollers leveling + seven flat rollers + ten vertical rollers + seven gear boxes

 

六架平辊+六架立辊+六只齿轮箱 Host sizing section: six flat rollers + six vertical rollers + six gear boxes

4.1 Seven-roller leveling

七辊校平 This set is installed at the forefront of the main machine bed.

 

structure type

 

Seven Roller Leveling

Feed

 

Upright guide

Leveling roller

40Cr

Quenched

Leveling roller specifications

Φ80 * 400

 

4.2 Flat roll device

 

Gantry material

45 # forging

 

Horizontal axis material

40Cr

Quenched and tempered, high frequency, cylindrical grinding

Roller diameter of horizontal axis

70mm Φ 70mm

20mm keyway

structure type

 

Side out roller change

Regulation form

 

Manual adjustment of upper shaft screw

4.3 Vertical roller device

 

Vertical roller seat material

QT60

 

Vertical roller material

45 # forging

Normalizing and high frequency

Shaft diameter of vertical roller

40mm Φ 40mm

 

structure type

 

Groove reversal adjustment

Regulation form

 

Copper nut lead screw

4.4 Transfer gear box

 

Cabinet material

 

IF annealing of steel parts

Transmission form

 

Spiral bevel gear transfer

Lubrication

 

Oil immersion lubrication

I / O shaft

40Cr

Tempering and high frequency

4.5 Guide device: two roller guide

 

structure type

 

Guide post universal adjustment

Roller

35mm Ф 35mm

 

Roll thickness

140mm 140mm

 

Distance from bottom axis to center

130mm

 

4.6 Extrusion device: two-roll extrusion

   Cast wide base, the structure is the same as the vertical roller seat, multi-directional adjustment, the roller shaft Ф50mm .

配两把刮刀架,快速归位,配拖板及磨光辊。 4.7 Scar planing device: Equipped with two scraper racks for quick return, equipped with carriage and polishing roller.

4.8 Straightening device:

 

structure type

 

Guide post universal adjustment

Roller

35mm Ф 35mm

 

Roll thickness

140mm 140mm

 

 

 

 

4.9. Main drive

 

parameter

Note

Model and power of main motor

Z4 185KW one

 

Reducer model

ZLY250-10-VII one

 

4.10 Host arrangement (graphics are for reference only)

 

4.11 Computer Flying Saw: This set is used to cut the formed steel pipe to a fixed length. The drag motor is 18.5KW and the saw motor is 22KW.

   

Type

Computer control, ordinary saw blade cutting

(1) Maximum cutting diameter

Φ102mm

(2) Maximum cutting thickness

Δ3.0mm

(3) sawing length and dimensional accuracy

L = 3-12m, ≤ ± 3㎜

(4) Driving type of flying saw

Pneumatic lifting and falling saw

(5) Specification of saw blade

Φ600㎜

(6) Drag the motor

KW 18.5 KW

(7) sawing motor

KW 22 KW

(8) Cutting speed

90M / min

5 user configuration items (for reference):

Unit power standard

380V / 220V; 50HZ; three-phase four-wire system

Unit power

(1) High frequency

KW 200 KW

(2) Main motor

KW 185 KW

(3) auxiliary equipment

KW 80 KW

Total:

KW About 360 KW

Unit area

55M × 4.5M

High-frequency room volume

4M × 4M × 2.8M

Water source

30 cubic meters of cooling pool / 1 high-pressure pump

Gas source

1 air compressor

Required lifting equipment

Driving 5-10 tons 2 units

Conventional consumables

(1) High-frequency cable and unit connection (2) Magnetic rod (3) Saw blade

. 合同签订后我公司提供机组的基础施工图,水、电、气布局图;随机组提供机组的《操作说明书》,含设备外购件的规格型号清单及易损件图纸。 6. After the contract is signed, our company will provide the unit's basic construction drawings, water, electricity, and gas layout drawings; the random group will provide the unit's "Operation Manual", including the specifications and models list of the equipment purchased and the wearing parts drawings.

. 我公司负责指派技术精湛、责任心强的技师3名,负责设备整体安装的协助指导,负责全线调试;并对有关操作人员进行现场技术培训,以便熟练操作设备进行正常生产,且能排除设备可能出现的一般性故障。 7. Our company is responsible for assigning 3 skilled and responsible technicians, responsible for the overall installation of the equipment and guidance, and responsible for the full line debugging; on-site technical training for relevant operators, in order to be skilled in operating the equipment for normal production and can be ruled General equipment failures that may occur.

Our company will sincerely cooperate with you with branded products, real prices and timely and satisfactory services to create brilliant.

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Product Series: Pipe Welding Pipe Welding Equipment Galvanized Pipe Machine Square Pipe Machine Pipe Making Machine

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