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Yangzhou Zhongfu Machinery Co., Ltd. is a professional manufacturer of pipe welding units, slitting units and supporting roll molds. It has more than ten years of production history and is a well-known enterprise in the industry.
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HG76型焊管机组 Product Name: HG76 Welded Pipe Unit

2016-05-18 Release Date: 2016-05-18

3206 Hits: 3206

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Product Details

机型: I. Model:   机组 Unit 76

机组特征: Unit characteristics:

Serial number

Item

Number value

Remark

1

Tube outer diameter

5.4 mm~Φ 90 mm Φ2 5.4 mm ~ Φ 90 mm

 

2

Pipe wall thickness

0 mm Δ1.5mm ~ 4.0mm, square tube≤3.0 mm

 

3

Tube speed

20M / min ~ 80M / min

 

4

Tube length

3M ~ 12M

 

5

Roll weight

5 000kg 5 000kg

 

生产线工艺流程: Third, the production line process:

 

If you make galvanized pipe, add zinc supplement device after welding scar

机组主机配置简介: Fourth, the main unit configuration introduction:

开卷机: 本设备位于机组的最前端,使用时,将带卷套上卷头,卷头张紧,带钢被动地拖入设备进行生产。 1. Uncoiler: This equipment is located at the forefront of the unit. When in use, the tape coil is put on the coil head, the coil head is tensioned, and the strip is passively pulled into the equipment for production. 液压单 边涨紧 The following picture shows the hydraulic unilateral tightening

  

Scope of application:

Steel strip width: 100 ~ 240mm Steel strip thickness: 1.0 ~ 4.0mm

Outside diameter of coil: Φ800 ~ 1500mm Inside diameter of coil: Φ450 ~ 550mm

Roll weight: ≤5000kg

螺旋活套 本设备为储存一定量的带钢,供设备在对接带钢时仍然高速连续生产。 2. Material storage bin: Spiral looper This equipment stores a certain amount of strip steel, which is used for continuous high-speed production when the equipment is docked with strip steel. The looper of this machine has a diameter of 4.5 meters and a filling speed of 180m / min.

Motor: YCT 18.5KW / 15KW 1460 rpm

   

七辊校平+七架平辊+十架立辊+七只齿轮箱 3. Main machine forming section: Seven-roller leveling + seven flat-rollers + ten vertical rolls + seven gear boxes

 

六架平辊+六架立辊+六只齿轮箱 Host sizing section: six flat rollers + six vertical rollers + six gear boxes

3.1 Seven-roller leveling

七辊校平 This set is installed at the forefront of the main machine bed.

 

structure type

 

Seven Roller Leveling

Feed

 

Upright guide

Leveling roller

40Cr

Quenched

Leveling roller specifications

300 Φ80 * 300

 

3.2 Flat roll device

 

Gantry material

45 # forging

 

Horizontal axis material

42CrMo

Quenched and tempered, high frequency, cylindrical grinding

Roller diameter of horizontal axis

80 mm Φ 80 mm

20mm keyway

structure type

 

Side out roller change

Regulation form

 

Manual adjustment of upper shaft screw

3.3 Vertical roller device

 

Vertical roller seat material

QT60

 

Vertical roller material

45 # forging

Normalizing and high frequency

Shaft diameter of vertical roller

45mm Φ 45mm

 

structure type

 

Groove reversal adjustment

Regulation form

 

Copper nut lead screw

3.4 Transfer gear box

 

Cabinet material

 

IF annealing of steel parts

Transmission form

 

Spiral bevel gear transfer

Lubrication

 

Oil immersion lubrication

I / O shaft

40Cr

Tempering and high frequency

Outer center distance

 

 

3.5 guide device: two roller guide

 

structure type

 

Guide post universal adjustment

Roller

40 mm Ф 40 mm

 

Roll thickness

1 0 0mm 1 0 0mm

 

Distance from bottom axis to center

 

 

3.6 Extrusion device: two-roll extrusion

   Cast wide base, the structure is the same as the vertical roller seat, multi-directional adjustment, the roller shaft Ф50mm .

配两把刮刀架,快速归位,配拖板及磨光辊。 3.7 Scar planing device: Equipped with two scraper racks for quick return, equipped with carriage and polishing roller.

3.8 Straightening device: (Turkish head)

 

structure type

 

Guide post universal adjustment

Roller

40 mm Ф 40 mm

 

Roll thickness

10 0mm 10 0mm

 

 

 

 

3.9. Main drive

 

parameter

Note

Model and power of main motor

132 KW Z4 132 KW   Two

Or drag

Reducer model

224 ZLY 224    Two

 

3.10 Host arrangement (graphics are for reference only)

 

4.11 Computer saw: The function of this set is to cut the finished pipe to the required length according to the requirements of the merchant.

 

Type

Computer control, ordinary saw blade cutting

(1) Maximum cutting diameter

76 mm Φ 76 mm

(2) Maximum cutting thickness

Δ4.0mm

(3) sawing length and dimensional accuracy

L = 3-12m, ≤ ± 3㎜

(4) Driving type of flying saw

Pneumatic lifting and falling saw

(5) Specification of saw blade

5 0㎜ Φ6 5 0㎜

(6) Drag the motor

KW 22 KW

(7) sawing motor

  30   KW

(8) Cutting speed

80M / min

5. User configuration items (for reference):

Unit power standard

380V / 22V; 50HZ; three-phase four-wire system

Unit power

(1) High frequency

KW 300 KW

(2) Main motor

KW 220 KW

(3) auxiliary equipment

KW 80 KW

Total:

KW About 600 KW

Unit area

60M × 4.5M

High-frequency room volume

4M × 4M × 2.8M

Water source

30 cubic meters of cooling pool / 1 high-pressure pump

Gas source

1 air compressor

Required lifting equipment

Driving 5-10 tons 2 units

Conventional consumables

(1) High-frequency cable and unit connection (2) Magnetic rod (3) Saw blade

. 合同签订后我公司提供机组的基础施工图,水、电、气布局图;随机组提供机组的《操作说明书》,含设备外购件的规格型号清单及易损件图纸。 6. After the contract is signed, our company will provide the unit's basic construction drawings, water, electricity, and gas layout drawings; the random group will provide the unit's "Operation Manual", including the specifications and models list of the equipment purchased and the wearing parts drawings.

. 我公司负责指派技术精湛、责任心强的技师3名,负责设备整体安装的协助指导,负责全线调试;并对有关操作人员进行现场技术培训,以便熟练操作设备进行正常生产,且能排除设备可能出现的一般性故障。 7. Our company is responsible for assigning 3 skilled and responsible technicians, responsible for the overall installation of the equipment and guidance, and responsible for the full line debugging; on-site technical training for relevant operators, in order to be skilled in operating the equipment for normal production and can be ruled General equipment failures that may occur.

Our company will sincerely cooperate with you with branded products, real prices and timely and satisfactory services to create brilliant.

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Product Series: Pipe Welding Pipe Welding Equipment Galvanized Pipe Machine Square Pipe Machine Pipe Making Machine

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